Process Parameters

Feed rate in diamond wire loop cutting

Feed rate determines how much material the wire must remove per unit time. It is often the fastest way to change productivity and the fastest way to create cutting problems.

Load effect

Increasing feed rate generally increases material removal demand. In SiC cutting literature, cutting force increased with feed rate under the tested conditions.

For marble cutting research, feed rate was reported as the strongest factor affecting surface roughness within the experiment.

Practical use

If the wire breaks, the surface becomes rough, or chipping appears, reducing feed rate is often a first diagnostic step. But very low feed can reduce productivity and may cause inefficient rubbing rather than cutting.

A useful test plan changes feed rate in small steps while keeping records of cut time, roughness, kerf, wire wear, and visible damage.